Industry and Manufacturing
In modern manufacturing, automatic identification (using barcodes, QR codes, or RFID) is a fundamental building block for digitalizing and streamlining processes. It enables the collection of accurate, real-time data directly from production and automates key activities that were previously dependent on manual labor and paper-based records
Traceability and Quality Control
Automatic data capture builds a digital history of each product, facilitating traceability, quality analysis, and standards compliance, particularly in the automotive and pharmaceutical industries.
Improving production efficiency and production flow
Removing manual data entry eliminates unnecessary delays, allowing production to run smoothly and improving overall performance.
Optimizing inventory and minimizing waste
Real-time, precise data on material consumption enables lower storage costs and reduces material waste
Accurate data to support better decisions
Management receives immediate, accurate information on production operations, supporting decisions grounded in real data rather than estimates.
Examples of Use
Manufacturing data capture
Automatic identification via barcodes or RFID ensures precise, immediate data capture for manufacturing operations, recording operator, time, machine, and components directly into MES or ERP systems.
- Reliable and accurate data
- Real-time, with no delays
Production facility supply
Automatic scanning of empty bins or pallets on the production line generates replenishment requests, enabling smooth, timely material flow and preventing production delays due to missing parts.
- Paper-free ordering
- Seamless material supply
Automated Kanban solutions
Scanning a Kanban card (or its empty box) instantly signals the production or supply of the next batch, streamlining the process and providing exact tracking of work-in-progress.
- Kanban system digitalization
- System speed improvement
Production output
Scanning a product or batch code marks the operation or product as complete, instantly updating production and warehouse systems for faster, more accurate reporting. Additionally, the labeling system can automatically generate and apply labels to the shipping pallet.
- Dispatch package labeling
- Accurate data to support traceability and reporting
Quality control
With each product uniquely marked, quality inspection results are easily recorded, and any issues can be quickly traced through the product’s full history. This enables efficient batch tracking and helps prevent customer complaints.
- Accurate product identification
- Problem cause identification
Equipment and tool management
Labeling tools, molds, and gauges (e.g., with RFID chips) simplifies inventory management, location tracking, and employee check-outs. The system automatically monitors availability, prevents losses, and optimizes their use in production.
- Detailed overview
- Loss and unavailability prevention
Machinery and equipment maintenance
Maintenance staff can view a machine’s service history, technical documentation, and planned activities on a mobile terminal by scanning its identification tag. Completed tasks are quickly recorded in the system, optimizing and digitizing the maintenance process.
- Repair progress monitoring
- Material and labor tracking
Technologies and Devices
Handheld terminals and tablets
Durable performance for warehouse, nanufacturing and field operations
Specialized, durable devices with high IP ratings, engineered to automate and enhance efficiency in warehouse, manufacturing, and field work.
- IP protection designed for dust, water, and drop resistance
- Integrated barcode/RFID scanners
- Long-lasting battery for multi-shift operations
Wearables
Wearable terminals for hands-free operation
Integrated scanning devices in rings, wristbands, and gloves allow hands-on scanning, improving workflow and productivity.
- Hands-free operation
- Optimized for high-volume picking
- Improved productivity and ergonomic efficiency
Handheld scanners
Multi-code scanner supporting barcodes and 2D codes
The standard tool for reading codes, available wired or wireless. Reliable and ideal for less demanding operations.
- Wired and wireless versions
- 1D and 2D code scanning
- Ideal for goods receiving and inventory management
Industrial computers and displays
Durable devices for permanent installations and equipment
Durable devices for permanent installations or mounting on material handling equipment. They provide operators with continuous access to warehouse management system (WMS) or serve as information kiosks and large-format displays.
- Intended for installation on forklifts and material handling vehicles
- 24/7 access to the WMS system
- Information kiosks and displays for key performance indicators (KPI) tracking
RFID, computer vision, and sensors
Advanced automation that operates hands-free
Solutions for automated data capture. RFID gates and tunnels handle contactlessly hundreds of items at once, while vision systems inspect quality and read damaged codes.
- Contactless reading of hundreds of items simultaneously (RFID)
- Visual quality control via camera systems
- Automated data capture
RLTS (Real-Time Location System)
Real-time asset location tracking
Solutions for automatic and accurate location tracking of assets, people, and equipment. Typically used inside buildings, across defined facilities, or in the field via GPS.
- Automatic location tracking within a facility
- Precise location of objects and people
- GPS can be utilized for outdoor tracking
Barcode label printers
A key element for the physical identification of goods
Essential solutions for printing barcodes, text and graphics on adhesive labels, with options ranging from mobile and desktop to high-performance industrial versions.
- Barcode and graphic printing
- Available in mobile, desktop, and industrial versions
- Deliver a unique, machine-readable ID
Software
Managing devices, designing labels, and integrating systems
Software applications for efficient management and deployment of mobile devices, label creation and design, as well as printing from cloud and other applications.
- Mobile device management software
- Designing and printing labels
- Integration with cloud-based platforms
Client References
The company Petainer Czech Holdings s.r.o. uses Zebra mobile terminals for warehouse operations, including inventory management
ZF Slovakia - chybí reference
Olma - chybí reference